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Transporting liquid bitumen to the roof is one of the most challenging tasks in flat roof renovation. High temperatures, safety risks, difficult accessibility and the risk of leaks make the process considerably more difficult. At the same time, roofing companies must work efficiently, avoid material losses and comply with legal safety requirements.
BRANOperl bitumen cardboard offers a tried-and-tested solution for this: bitumen is poured directly into the sturdy cardboard packaging, hardens inside it and can then be transported safely to the roof. On site, the material is liquefied again and processed immediately – cleanly, in a controlled manner and much more easily than with conventional methods.
Key Facts
- Safe transport of bitumen to the roof: Transported in solid form – no liquid hot bitumen during transport.
- Leak-proof and clean: Easy removal of the solid bitumen block thanks to excellent release properties – no residue.
- Efficient processing on the roof: Bitumen is re-melted directly on the roof – ideal for flat roof repairs.
- Sustainable and cost-efficient: Recyclable, no drum cleaning, no dangerous goods classification and reduced transport volume.
The challenge: transporting liquid bitumen to the roof
Conventional hot-bitumen transport comes with several challenges: bitumen must be heated to high temperatures, the liquid state increases the risk of leakage and burns, and transport via ladders, lifts or cranes is hazardous. Spills, contamination and material losses are common.
Access to flat roofs is often limited. Carrying hot, liquid bitumen to the roof therefore creates a major safety and logistics issue. Many companies are looking for ways to transport bitumen safely—without compromising quality or putting people at risk.
Transporting liquid bitumen – why conventional solutions are problematic
Traditionally, bitumen is transported in heated kettles or metal containers. These approaches require significant energy to maintain temperature, involve safety risks due to hot containers and typically result in time-consuming cleaning processes.
The key issue is the elevated risk when transporting bitumen in liquid form. Even minor leaks can cause serious damage or injuries. In addition, many packaging options are not sufficiently heat-resistant or dimensionally stable.
BRANOperl bitumen board: a safe solution for hot-bitumen transport
BRANOperl bitumen board is designed specifically for applications involving thermal stress. Liquid bitumen is poured into the box and fully solidifies. The solid block can then be transported safely and only re-melted at the point of use.
A key advantage is the excellent release property of the material. After solidification, the bitumen block is removed from the BRANOperl bitumen box while still solid. Clean and easy demoulding is possible—without sticking and without residue on the carton. This supports reliable processing and avoids additional cleaning effort.
For roofing contractors, this means higher safety, fewer losses and a much simpler jobsite workflow.
Repairing flat roofs with bitumen – work more efficiently directly on the roof
When repairing flat roofs with bitumen, efficiency matters. Transporting the material in solid form eliminates risks associated with handling hot bitumen. The bitumen is re-melted on the roof and can be applied immediately.
The benefits are clear: improved occupational safety, better quantity planning, cleaner workflows and reduced accident risk. Especially on sites with difficult access, this solution can simplify planning and execution significantly.
Key benefits and product advantages of BRANOperl bitumen board
- Environment-friendly packaging solution based on paperboard
- No need to clean drums or metal containers
- Easy removal of the solidified bitumen block
- Excellent release properties – no sticking, no residue
- High heat resistance for hot-bitumen applications
- Dimensionally stable and mechanically robust during transport
- Low transport volume when shipping empty boxes
- Reduced cleaning and disposal effort
Sustainability, safety and custom formats
- Recyclable and suitable for energy recovery
- Waste code (AVV) 150101 (paper & cardboard)
- No dangerous goods classification during transport, as bitumen is shipped in solid form
- Simple recovery and disposal
- Custom formats available – adaptable to individual processes
Conclusion: transporting liquid bitumen to the roof safely and leak-proof
Transporting bitumen to the roof does not have to be risky or inefficient. BRANOperl bitumen board allows the bitumen to cool down in a controlled way, be transported as a solid block and only be re-melted at the point of use.
Companies benefit from higher process reliability, reduced accident risk, simplified logistics and sustainable disposal. If you want to transport bitumen safely and leak-proof while improving workflows, BRANOperl offers a well-designed, practical solution.
Looking for a safe and efficient solution for transporting and handling bitumen? With BRANOperl bitumen board, you can streamline your processes, reduce transport-related risks and simplify logistics — cost-effective and sustainable. Contact us for individual advice and the right solution for your application.
Get in touch nowThe safest method is transporting bitumen in solid form. The bitumen is poured into the BRANOperl bitumen box, solidifies, and can then be transported as a block. It is only re-melted on site, significantly reducing leakage and burn risks.
Transporting hot bitumen in liquid form involves a high risk of leaks, contamination and injuries. Handling on construction sites—especially on flat roofs—is logistically challenging. A solid bitumen block is significantly safer and easier to control.
No. Because the bitumen is transported in solid form, it is not classified as dangerous goods during transport. This simplifies logistics, documentation and handling.
The bitumen is only heated and processed at the point of use. This ensures more efficient workflows, better material control and higher occupational safety.
Yes. BRANOperl bitumen board is recyclable and suitable for energy recovery (AVV 150101 – paper & cardboard). In addition, cleaning drums is no longer necessary.